Alfa Laval Toftejorg SaniJet 25

Toftejorg Rotary jet heads provide thorough cost-effective cleaning. To achieve the best possible cleaning results, the jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective clean-in-place (CIP) solution possible. The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Toftejorg Rotary jet heads devices comply with Good Manufacturing Practice (GMP). The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.

With crevice-free design, Toftejorg Rotary jet heads effectively clean tanks using less water, less energy, and less cleaning agents than static spray balls. This reduces consumption of high-purity water, electricity, and chemicals. Toftejorg Rotary jet heads are an economic and environmentally correct choice.

Application

The Toftejorg SaniJet 25 rotary jet head provides 3D indexed impact cleaning over a defined time period. It is automatic and represents a guaranteed means of achieving quality assurance in tank cleaning. Used in food and dairy processes, pharmaceutical, and biotechnology industries, the device is suitable for processing, mixing, and storage tanks/vessels between 15 and 150 m3.

The design is particularly suitable for ultra-hygienic industries that follow European Hygienic Engineering and Design Group (EHEDG) guidelines.

Working Principle

The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. The subsequent cycles gradually make the pattern more dense, until a full pattern is reached after eight cycles.

Qualification Documentation (Q-doc)

These qualifications are designed for the biopharmaceutical and personal care industries for qualification of hygienic tank cleaning machines and were developed in according to the ISPE V-model and Good Documentation Practice (GDP):

  • Requirement Specification (RS)
  • Design Specification (DS) includes Traceability Matrix
  • Factory Acceptance Test (FAT) includes Installation Qualification (IQ) and Operational Qualification (OQ)
  • 3.1 and USP Class VI Certificates
  • FDA Declaration of Conformity
  • TSE Declaration
  • QC Declaration of Conformity
  • Site Acceptance Test Protocol (SAT) includes Installation Qualification (IQ) and Operational Qualification (OQ) for end-user execution
STANDARD DESIGN

The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. To maintain the hygienic state of the machine a welding adaptor matching a specific pipe size comes with the machine together with the necessary gaskets. The Toftejorg SaniJet 25 is designed, tested, and approved according to EHEDG guidelines on design (guideline eight), cleanability (guideline two), and in-line steam sterilisability (guideline five). As standard documentation, it is supplied with a “Declaration of Conformity” for material specifications and surface roughness according to EN 10204 type 2.1 and 2.2.

Physical Data
Materials316L (UNS S31603), Duplex steel (UNS N31803), Duplex steel (UNS S21800), PEEK*, PFA*, and EPDM*
Welding Connection1 inch ISO,1 inch ANSI/Sch40,1½ inch BPE US/SWG,1½ inch dairy,1½ inch ANSI/Sch40 or NW40
TemperatureMax. working temperature: 203°F
Max. ambient temperature: 284°F
Weight13.9 lb

* FDA compliance 21CFR§177

Technical Data
LubricantSelf-lubricating (with cleaning fluid)
Standard Surface FinishNon-product contact: 20 Ra
Product contact: 32 Ra
Max. Throw Length56 ft
Impact Throw Length33 ft
PressureWorking pressure: 44 - 116 psi
Recommended pressure: 73 - 94 psi

Spare Parts

SaniJet 25 Tools
PartPart NumberDiagram Key
Fixture Tool f. BodyTE20J3861
Fixture Tool f. Hub and TurbineTE20J3922
Ring Key f. Nuts (Dismountable)TE20J3933
Fixture Tool f. NozzleTE20J3664
Fixture Tool f. StemTE20J360

5

Drift f. BushingsTE81B1396
Torque Wrench (4-24 Nm) - 1/4"TE81B1567
NV8 Socket, Long 1/4"TE81B1578
NV9 Socket, Long 1/4"TE81B1589
NV36 Ring/Fork KeyTE81B15910

Alfa Laval Toftejorg SaniJet 25 Parts List

SaniJet 25 Duplex FFKM

Service Kits

PartPart Number
Inspection Kit9690012601
Minor Service Kit9690012702
Major Service Kit9690012802



Spare Parts

PartPart NumberDiagram Key
Cone, Welded9690084011.1
BushingTE20J5141.2
Gasket, 1" Cones, Sani. Con.96900113012
Impeller Shaft96900096013.1
Impeller (4.2mm Nozzle)TE20J544

3.2

Impeller (5.2mm Nozzle)TE20J5453.2
Impeller (6.2mm Nozzle)TE20J5463.2
O-Ring96900105013.3
Shaft End96900085013.4
Nut for Stem96900086014
Ball for Retainer w/ BallsTE20H3185
O-Ring96900107016
O-Ring96900106017
Stem96900098018
O-Ring96900108019
O-Ring969001090110
BushingTE20J52111.1
Planet Gear Assembly969001290112
Gear Ring969001000113.2
Bearing for BodyTE20J50813.3
Seal RingTE20J50913.4
Screw for Body Assembly969000890113.5
Bevel Gear969001020114
Nut for Hub969000900115
O-Ring969001100116
O-Ring969001110117
Nozzle Head (4.2mm Nozzle)969001030118
Nozzle Head (5.2mm Nozzle)969001030218
Nozzle Head (6.2mm Nozzle)969001030318
Welding Adapter, 1" BSP/ 1,5" BPE Pipe Compl.969001120119.1
Welding Adapter, 1" BPP/ 1.5" BPE Pipe969000910119.1
GasketTE52D56119.2

Alfa Laval Toftejorg SaniJet 25 Parts List

SaniJet 25 FFKM/SS FFKM

Service Kits

PartPart Number
Inspection Kit9690012601
Minor Service Kit9690012701
Major Service Kit9690012801



Spare Parts

PartPart NumberDiagram Key
ConeTE20J5101.1
BushingTE20J5141.2
Gasket

9690011301

2
Impeller ShaftTE20J5403.1
Impeller (4.2mm Nozzle)TE20J5443.2
Impeller (5.2mm Nozzle)TE20J5453.2
Impeller (6.2mm Nozzle)TE20J5463.2
O-Ring96900105013.3
Shaft EndTE20J5423.4
Nut for StemTE20J6274
Ball for Retainer w/ BallsTE20G3185
O-Ring96900107016
O-Ring96900106017
StemTE20J6248
O-Ring96900108019
O-Ring969001090110
BushingTE20J52111.1
Planet GearTE20J51512
Gear RingTE20J50613.2
Bearing for BodyTE20J50813.3
Seal RingTE20J50913.4
Screw for Body AssemblyTE20J55013.5
Bevel GearTE20J52214
Nut for HubTE20J63815
O-Ring969001100116
O-Ring969001110117
Nozzle Head (4.2mm Nozzle)TE20J32018
Nozzle Head (5.2mm Nozzle)TE20J32118
Nozzle Head (6.2mm Nozzle)TE20J32218
Welding Adaptor (1.5 Dairy)TE52D55219.1
Welding Adaptor (1" ANSI/Sch 40)TE52D55419.1
Welding Adaptor (NW40)TE52D55619.1
Welding Adaptor (1.5 BPE US/SWG)TE52D55819.1
GasketTE52D56119.2

Alfa Laval Toftejorg SaniJet 25 Parts List

SaniJet 25 for Machines with -5x, -6x, -8x, & -9x (After Aug. 2012)

Service Kits

PartPart Number
Inspection KitTE20J29701
Minor Service KitTE20J29801
Major Service KitTE20J29901



Spare Parts

PartPart NumberDiagram Key
ConeTE20J5101.1
BushingTE20J5141.2
GasketTE51T2122
Impeller ShaftTE20J5403.1
Impeller (4.2mm Nozzle)TE20J5443.2
Impeller (5.2mm Nozzle)TE20J5453.2
Impeller (6.2mm Nozzle)TE20J5463.2
O-RingTE51T1353.3
Shaft EndTE20J5423.4
Nut for StemTE20J6274
Ball Retainer w/ BallsTE20G3185
O-RingTE51T1946
O-RingTE51T1397
StemTE20J6248
O-RingTE51T1969
O-RingTE51T19510
BushingTE20J52111.1
Planet GearTE20J51512
BodyTE20J50613.1
Gear RingTE20J50813.2
Bearing for BodyTE20J50813.3
Seal RingTE20J50913.4
Screw for Body AssemblyTE20J55013.5
Bevel GearTE20J52214
Nut for HubTE20J63815
O-RingTE51T19216
O-RingTE51T19317
Nozzle Head (4.2mm Nozzle)TE20J32018
Nozzle Head (5.2mm Nozzle)TE20J32118
Nozzle Head (6.2mm Nozzle)TE20J32218
Welding Adaptor (1.5" Dairy)TE52D55219.1
Welding Adaptor (1" ANSI/Sch 40)TE52D55419.1
Welding Adaptor (NW40)TE52D55619.1
Welding Adaptor (1.5" BPE US/SWG)TE52D55819.1
GasketTE52D56119.2

Alfa Laval Toftejorg SaniJet 25 Parts List

SaniJet 25 - For Machines with -0x and -7x (After Aug. 2012)

Service Kits

PartPart Number
Inspection KitTE20J297
Minor Service KitTE20J298
Major Service KitTE20J299



Spare Parts

PartPart NumberDiagram Key
ConeTE20J5101.1
BushingTE20J5141.2
GasketTE51T2122
Impeller ShaftTE20J5403.1
Impeller (4.2mm Nozzle)TE20J5443.2
Impeller (5.2mm Nozzle)TE20J5453.2
Impeller (6.2mm Nozzle)TE20J5463.2
O-RingTE51T1353.3
Shaft EndTE20J5423.4
Nut for StemTE20J6274
Ball Retainer w/ BallsTE20G3185
O-RingTE51T1386
O-RingTE51T1397
StemTE20J6248
O-RingTE51T1419
O-RingTE51T14010
BushingTE20J52111.1
Planet GearTE20J51512
Gear RingTE20J50613.2
Bearing for BodyTE20J50813.3
Seal RingTE20J50913.4
Screw for Body AssemblyTE20J55013.5
Bevel GearTE20J52214
Nut for HubTE20J63815
O-RingTE51T13616
O-RingTE51T13717
Nozzle Head (4.2mm Nozzle)TE20J32018
Nozzle Head (5.2mm Nozzle)TE20J32118
Nozzle Head (6.2mm Nozzle)TE20J32218
Welding Adapter (1.5" Dairy)TE52D55219.1
Welding Adaptor (1" ANSI/Sch 40)TE52D55419.1
Welding Adaptor (NW40)TE52D55619.1
Welding Adaptor (1.5" BPE US/SWG)TE52D55819.1
GasketTE52D56119.2

Alfa Laval Toftejorg SaniJet 25 Parts List

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