Alfa Laval Toftejorg SaniJet 25
Toftejorg Rotary jet heads provide thorough cost-effective cleaning. To achieve the best possible cleaning results, the jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective clean-in-place (CIP) solution possible. The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Toftejorg Rotary jet heads devices comply with Good Manufacturing Practice (GMP). The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.
With crevice-free design, Toftejorg Rotary jet heads effectively clean tanks using less water, less energy, and less cleaning agents than static spray balls. This reduces consumption of high-purity water, electricity, and chemicals. Toftejorg Rotary jet heads are an economic and environmentally correct choice.
Alfa Laval is a leading global supplier of products and solutions within the key technology areas of heat transfer, separation, and fluid handling.
Application
The Toftejorg SaniJet 25 rotary jet head provides 3D indexed impact cleaning over a defined time period. It is automatic and represents a guaranteed means of achieving quality assurance in tank cleaning. Used in food and dairy processes, pharmaceutical, and biotechnology industries, the device is suitable for processing, mixing, and storage tanks/vessels between 15 and 150 m3.
The design is particularly suitable for ultra-hygienic industries that follow European Hygienic Engineering and Design Group (EHEDG) guidelines.
Working Principle
The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. The subsequent cycles gradually make the pattern more dense, until a full pattern is reached after eight cycles.
Qualification Documentation (Q-doc)
These qualifications are designed for the biopharmaceutical and personal care industries for qualification of hygienic tank cleaning machines and were developed in according to the ISPE V-model and Good Documentation Practice (GDP):
- Requirement Specification (RS)
- Design Specification (DS) includes Traceability Matrix
- Factory Acceptance Test (FAT) includes Installation Qualification (IQ) and Operational Qualification (OQ)
- 3.1 and USP Class VI Certificates
- FDA Declaration of Conformity
- TSE Declaration
- QC Declaration of Conformity
- Site Acceptance Test Protocol (SAT) includes Installation Qualification (IQ) and Operational Qualification (OQ) for end-user execution
STANDARD DESIGN
The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. To maintain the hygienic state of the machine a welding adaptor matching a specific pipe size comes with the machine together with the necessary gaskets. The Toftejorg SaniJet 25 is designed, tested, and approved according to EHEDG guidelines on design (guideline eight), cleanability (guideline two), and in-line steam sterilisability (guideline five). As standard documentation, it is supplied with a “Declaration of Conformity” for material specifications and surface roughness according to EN 10204 type 2.1 and 2.2.
Physical Data
| Materials | 316L (UNS S31603), Duplex steel (UNS N31803), Duplex steel (UNS S21800), PEEK*, PFA*, and EPDM* |
| Welding Connection | 1 inch ISO,1 inch ANSI/Sch40,1½ inch BPE US/SWG,1½ inch dairy,1½ inch ANSI/Sch40 or NW40 |
| Temperature | Max. working temperature: 203°F Max. ambient temperature: 284°F |
| Weight | 13.9 lb |
* FDA compliance 21CFR§177
Technical Data
| Lubricant | Self-lubricating (with cleaning fluid) |
| Standard Surface Finish | Non-product contact: 20 Ra Product contact: 32 Ra |
| Max. Throw Length | 56 ft |
| Impact Throw Length | 33 ft |
| Pressure | Working pressure: 44 - 116 psi Recommended pressure: 73 - 94 psi |
Product Resources
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Spare Parts
- SaniJet 25 - For Machines with -0x and -7x (After Aug. 2012)
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Service Kits
Part Part Number Inspection Kit TE20J297 Minor Service Kit TE20J298 Major Service Kit TE20J299 Spare Parts
Part Part Number Diagram Key Cone TE20J510 1.1 Bushing TE20J514 1.2 Gasket TE51T212 2 Impeller Shaft TE20J540 3.1 Impeller (4.2mm Nozzle) TE20J544 3.2 Impeller (5.2mm Nozzle) TE20J545 3.2 Impeller (6.2mm Nozzle) TE20J546 3.2 O-Ring TE51T135 3.3 Shaft End TE20J542 3.4 Nut for Stem TE20J627 4 Ball Retainer w/ Balls TE20G318 5 O-Ring TE51T138 6 O-Ring TE51T139 7 Stem TE20J624 8 O-Ring TE51T141 9 O-Ring TE51T140 10 Bushing TE20J521 11.1 Planet Gear TE20J515 12 Gear Ring TE20J506 13.2 Bearing for Body TE20J508 13.3 Seal Ring TE20J509 13.4 Screw for Body Assembly TE20J550 13.5 Bevel Gear TE20J522 14 Nut for Hub TE20J638 15 O-Ring TE51T136 16 O-Ring TE51T137 17 Nozzle Head (4.2mm Nozzle) TE20J320 18 Nozzle Head (5.2mm Nozzle) TE20J321 18 Nozzle Head (6.2mm Nozzle) TE20J322 18 Welding Adapter (1.5" Dairy) TE52D552 19.1 Welding Adaptor (1" ANSI/Sch 40) TE52D554 19.1 Welding Adaptor (NW40) TE52D556 19.1 Welding Adaptor (1.5" BPE US/SWG) TE52D558 19.1 Gasket TE52D561 19.2 - SaniJet 25 for Machines with -5x, -6x, -8x, & -9x (After Aug. 2012)
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Service Kits
Part Part Number Inspection Kit TE20J29701 Minor Service Kit TE20J29801 Major Service Kit TE20J29901 Spare Parts
Part Part Number Diagram Key Cone TE20J510 1.1 Bushing TE20J514 1.2 Gasket TE51T212 2 Impeller Shaft TE20J540 3.1 Impeller (4.2mm Nozzle) TE20J544 3.2 Impeller (5.2mm Nozzle) TE20J545 3.2 Impeller (6.2mm Nozzle) TE20J546 3.2 O-Ring TE51T135 3.3 Shaft End TE20J542 3.4 Nut for Stem TE20J627 4 Ball Retainer w/ Balls TE20G318 5 O-Ring TE51T194 6 O-Ring TE51T139 7 Stem TE20J624 8 O-Ring TE51T196 9 O-Ring TE51T195 10 Bushing TE20J521 11.1 Planet Gear TE20J515 12 Body TE20J506 13.1 Gear Ring TE20J508 13.2 Bearing for Body TE20J508 13.3 Seal Ring TE20J509 13.4 Screw for Body Assembly TE20J550 13.5 Bevel Gear TE20J522 14 Nut for Hub TE20J638 15 O-Ring TE51T192 16 O-Ring TE51T193 17 Nozzle Head (4.2mm Nozzle) TE20J320 18 Nozzle Head (5.2mm Nozzle) TE20J321 18 Nozzle Head (6.2mm Nozzle) TE20J322 18 Welding Adaptor (1.5" Dairy) TE52D552 19.1 Welding Adaptor (1" ANSI/Sch 40) TE52D554 19.1 Welding Adaptor (NW40) TE52D556 19.1 Welding Adaptor (1.5" BPE US/SWG) TE52D558 19.1 Gasket TE52D561 19.2 - SaniJet 25 FFKM/SS FFKM
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Service Kits
Part Part Number Inspection Kit 9690012601 Minor Service Kit 9690012701 Major Service Kit 9690012801 Spare Parts
Part Part Number Diagram Key Cone TE20J510 1.1 Bushing TE20J514 1.2 Gasket 9690011301
2 Impeller Shaft TE20J540 3.1 Impeller (4.2mm Nozzle) TE20J544 3.2 Impeller (5.2mm Nozzle) TE20J545 3.2 Impeller (6.2mm Nozzle) TE20J546 3.2 O-Ring 9690010501 3.3 Shaft End TE20J542 3.4 Nut for Stem TE20J627 4 Ball for Retainer w/ Balls TE20G318 5 O-Ring 9690010701 6 O-Ring 9690010601 7 Stem TE20J624 8 O-Ring 9690010801 9 O-Ring 9690010901 10 Bushing TE20J521 11.1 Planet Gear TE20J515 12 Gear Ring TE20J506 13.2 Bearing for Body TE20J508 13.3 Seal Ring TE20J509 13.4 Screw for Body Assembly TE20J550 13.5 Bevel Gear TE20J522 14 Nut for Hub TE20J638 15 O-Ring 9690011001 16 O-Ring 9690011101 17 Nozzle Head (4.2mm Nozzle) TE20J320 18 Nozzle Head (5.2mm Nozzle) TE20J321 18 Nozzle Head (6.2mm Nozzle) TE20J322 18 Welding Adaptor (1.5 Dairy) TE52D552 19.1 Welding Adaptor (1" ANSI/Sch 40) TE52D554 19.1 Welding Adaptor (NW40) TE52D556 19.1 Welding Adaptor (1.5 BPE US/SWG) TE52D558 19.1 Gasket TE52D561 19.2 - SaniJet 25 Duplex FFKM
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Service Kits
Part Part Number Inspection Kit 9690012601 Minor Service Kit 9690012702 Major Service Kit 9690012802 Spare Parts
Part Part Number Diagram Key Cone, Welded 969008401 1.1 Bushing TE20J514 1.2 Gasket, 1" Cones, Sani. Con. 9690011301 2 Impeller Shaft 9690009601 3.1 Impeller (4.2mm Nozzle) TE20J544 Impeller (5.2mm Nozzle) TE20J545 3.2 Impeller (6.2mm Nozzle) TE20J546 3.2 O-Ring 9690010501 3.3 Shaft End 9690008501 3.4 Nut for Stem 9690008601 4 Ball for Retainer w/ Balls TE20H318 5 O-Ring 9690010701 6 O-Ring 9690010601 7 Stem 9690009801 8 O-Ring 9690010801 9 O-Ring 9690010901 10 Bushing TE20J521 11.1 Planet Gear Assembly 9690012901 12 Gear Ring 9690010001 13.2 Bearing for Body TE20J508 13.3 Seal Ring TE20J509 13.4 Screw for Body Assembly 9690008901 13.5 Bevel Gear 9690010201 14 Nut for Hub 9690009001 15 O-Ring 9690011001 16 O-Ring 9690011101 17 Nozzle Head (4.2mm Nozzle) 9690010301 18 Nozzle Head (5.2mm Nozzle) 9690010302 18 Nozzle Head (6.2mm Nozzle) 9690010303 18 Welding Adapter, 1" BSP/ 1,5" BPE Pipe Compl. 9690011201 19.1 Welding Adapter, 1" BPP/ 1.5" BPE Pipe 9690009101 19.1 Gasket TE52D561 19.2 - SaniJet 25 Tools
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Part Part Number Diagram Key Fixture Tool f. Body TE20J386 1 Fixture Tool f. Hub and Turbine TE20J392 2 Ring Key f. Nuts (Dismountable) TE20J393 3 Fixture Tool f. Nozzle TE20J366 4 Fixture Tool f. Stem TE20J360 Drift f. Bushings TE81B139 6 Torque Wrench (4-24 Nm) - 1/4" TE81B156 7 NV8 Socket, Long 1/4" TE81B157 8 NV9 Socket, Long 1/4" TE81B158 9 NV36 Ring/Fork Key TE81B159 10
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