Alfa Laval Koltek Shutter Valve
The Koltek shutter valve from Alfa Laval is a manually or pneumatically operated valve designed for use in the food, chemical, pharmaceutical, and other industries where sanitary designs are required. Specifically designed for difficult applications, Koltek shutter valves provide several functionality options and work for products with large particles, high viscosity, or where pressure loss must be minimized.
Models
- 2-Way
- 3-Way
- Manual
- Air Actuated
Alfa Laval is a leading global supplier of products and solutions within the key technology areas of heat transfer, separation, and fluid handling.
WORKING PRINCIPLE
A PTFE shutter is operated by means of a handle or an actuator. A spring washer system presses the shutter against the internal cylindrical surface of the valve body, ensuring a tight seal.
The air-actuated valve can be fitted with top units or a laterally fitted indication unit for remote indication of the valve position. The manually operated valve can be fitted with laterally mounted indication units. The actuators are a rack and pinion design available in spring return or air-to-air versions. The spring return actuator operates with one main piston, while the air-to-air actuator operates with two.
STANDARD DESIGN
The valve consists of a rigid body with an internal cylindrical bore and two or three ports for pipe line connection. The two lids have guide rings or bearings for an internal shaft, which supports and positions the shutter. The stainless steel handle or actuator is fitted to turn the shaft.
The actuator consists of a system of cylinders and one or two main pistons interconnected with a toothed bar (rack and pinion), which interacts with a gear wheel on the valve shaft. The system is insensitive to pressure shocks in the valve.
Certain industries require disassembly and cleaning of the manually operated versions of the valve. Pneumatically operated versions of the valve do not need to be disassembled to ensure proper cleaning, if correctly controlled (pulsed) during the cleaning operation.
To achieve total drainability, the manual or pneumatically operated version of the valve should be installed in the piping system with at least one port in the vertical downward position.
MATERIALS
| Product Wetted Steel Parts | 316L |
| Finish | Polished |
| Seals | Shutter in PTFE |
| Seals (in valve) | EPDM rubber |
| Seals (in actuator) | Nitrile (NBR) |
TECHNICAL DATA
| Max Temperature | 230°F |
| Max Pressure Against Shutter | 44 psi |
| Max Pressure Behind Shutter | 145 psi |
| Air Pressure for Actuator | 116 psi (max) |
| Compressed Air Connection | R 1/8" (BSP), internal thread |
DIMENSIONS
Valves
| Size (in) | A1 (in) | B (in) | OD (in) | ID (in) | t (in) | E (in) | G (in) | K (in) | Weight (lb) |
|---|---|---|---|---|---|---|---|---|---|
| 1 | 4.57 | 2 5/9 | 1.00 | 0.89 | 0.06 | 1.65 | 2.17 | 5.12 | 4.00 |
| 1½ | 5.87 | 3.54 | 1.51 | 1.4 | 0.05 | 2.2 | 2.76 | 5.12 | 7.30 |
| 2 | 6.34 | 4.02 | 2.06 | 1.91 | 0.07 | 2.44 | 3.23 | 7.09 | 10.60 |
| 2½ | 7.05 | 4.65 | 2.53 | 2.37 | 0.08 | 2.76 | 4.13 | 7.09 | 15.20 |
| 3 | 8.03 | 5.39 | 3.00 | 2.83 | 0.08 | 3.15 | 4.33 | 9.25 | 23.15 |
| 4 | 11.5 | 7.68 | 4.00 | 3.82 | 0.09 | 4.61 | 6.1 | 12.99 | 55.15 |
Actuators
| Size (in) | A1 (in) | A2 (in) | H1 630 (in) | H1 631 (in) | H1 632 (in) | H1 633 (in) | H2 630 (in) | H2 631 (in) | H2 632 (in) | H2 633 (in) | H3 (in) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1 | 6.69 | 9.17 | 2.24 | 2.24 | 3.74 | 3.74 | 12.83 | 4.69 | 6 1/6 | 9 4/7 | 1.69 |
| 1½ | 6.69 | 10.24 | 2.24 | 2.24 | 3.74 | 3.74 | 12.83 | 4.69 | 6.18 | 9.57 | 1.69 |
| 2 | 6.69 | 10.75 | 2.24 | 2.24 | 3.74 | 3.74 | 12.83 | 4.69 | 6.18 | 9.57 | 1.69 |
| 2½ | 6.77 | 11.42 | 11.22 | 2.24 | 3.74 | 3.74 | 11.22 | 4.69 | 6.18 | 9.57 | 1.69 |
| 3 | 7.01 | 12.4 | 11.22 | 2.24 | 3.74 | 3.74 | 11.22 | 4.69 | 6.18 | 9.57 | 1.69 |
| 4 | 7.64 | 15.31 | - | 4.69 | 7.64 | 11.06 | - | 4.69 | 7.64 | 11.06 | 1.69 |
PRESSURE DROP/CAPACITY
Product Resources
See all resources by Alfa LavalLiterature
Spare Parts
- Koltek AH Spare Parts
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Part 0.5-1 1.5 2 2.5 3 4 Diagram Key Threaded Stud
9611993039 9611993039 9611993410 9611993410 9611993041 9611993041 1 Wing Nut (3-4")
N/A N/A N/A N/A 9612445902 9612445902 1a Lid for Guide Ring (Standard)
9612511101 9612511201 9612511302 9612511402 9612511502 9612513502 2 Lid for Bearing (Old Type)
9612395102 9612395202 9612394902 9612395302 9612511501 9612395602 2 Guide Ring (Standard)
9612511601 9612511602 9612511603 9612511604 9612511604 9612511605 2a Bearing, Bronze (for Old Lid)
9612395001 9612395002 9612395003 9612395004 9612395005 9612395006 2a Bearing, PTFE (for Old Lid)
9612395701 9612395702 9612395703 9612395704 9612395705 9612395706 2a Lid O-Ring EPDM Lid (Standard)
9611992226 9611992243 9611992237 9611992240 9611991137 9611992248 3 Lid O-Ring, NBR
9611992225 9611992242 9611992236 9611992239 9611992228 9611992247 3 Lid O-Ring, FPM
9611992227 9611992244 9611992238 9611992241 9611992229 9611992249 3 Spindle O-Ring, EPDM (Standard)
9611992250 9611992252 9611992255 9611992255 9611992255 26010434 4 Spindle O-Ring, NBR
9611993439 9611993440 9611992254 9611992254 9611992254 9611990076 4 Spindle O-Ring, FPM
9611991488 9611992253 9611992256 9611992256 9611992256 9611993442 4 Shaft, AISI 316L Turning Spindle
9612262701 9612262801 9612262901 9612263001 9612263101 9612263301 5 Shutter Unit, PTFE/316L (Standard)
9612264102 9612264202 9612264302 9612264402 9612264502 9612272902 6 Shutter Unit, Flourosint/316L
9612264104 9612264204 9612264304 9612264404 9612264504 9612272904 6 Shutter Unit, PTFE/FPM
9612264103 9612264203 9612264303 9612264403 9612264503 9612292703 6 Shutter, PTFE (Standard)
9612394801 9612394802 9612394803 9612394804 9612394805 9612394807 6a Shutter, Flourosint
9612394808 9612394809 9612394810 9612394811 9612394812 9612394814 6a Shutter, PTFE/FPM
9612394815 9612394816 9612394817 9612394818 9612394819 9612394821 6a Seal Ring, Teflon Washer
9612394301 9612394302 9612394303 9612394303 9612394304 9612394306 6b Support Ring
9612394201 9612394202 9612394202 9612394202 9612394203 9612394205 6c Shutter Wedge
9612394401 9612394402 9612394402 9612394403 9612394404 9612394406 6d Cup Spring
9611992315 9611992316 9611992316 9611992317 9611992318 9611992320 6e O-Ring (Shutter) 22340302 9611990026 9611990026 9611992880 9611992880 9611992882 6f Valve Body, 2-Way ISO 9612265504 9612265604 9612265704 9612268604 9612268704 9612268904 7 Valve Body, 3-Way ISO 9612265505 9612265605 9612265705 9612268605 9612268705 9612268905 7 Tightening Wedge 9612269001 9612451601 9612269201 9612269301 9612269401 9612269601 8 Locking Screw 9612400801 9612400801 9612269801 9612269801 9612269801 9612269901 9 Handle Wedge 9612436701 9612436701 9612436701 9612436701 9612436701 9612449101 10 - 630 Actuator
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Service Kits
Part 1-2 w/o Indication 1-2 w/ Indication 2.5-3 w/o Indication 2.5-3 w/ Indication Service Kit 9611924175 9611924176 9611924177 9611924178 Spare Parts
Part 1-2 w/o Indication 1-2 w/ indication 2.5-3 w/o Indication 2.5-3 w/ Indication Diagram Key Chassis 9612480901 9612480901 9612480901 9612480901 1 Spindle 9612479601 9612479601 9612479601 9612479601 2 Wedge 9612493701 9612493701 9612493701 9612493701 3 Gear Wheel 9612479501 9612479501 9612479501 9612479501 4 Bearing 9611993172 9611993172 9611993172 9611993172 5 O-Ring 9611991413 9611991413 9611991413 9611991413 6 Guide Ring 9612493801 9612493801 9612493801 9612493801 7 Bearing 9612494101 9612494101 9612494101 9612494101 8 Lock Ring 9612480301 9612480301 9612480301 9612480301 9 Piston (1-2") 9612493901 9612493901 N/A N/A 10 Piston (2.5-3") N/A N/A 9612493901 9612493901 10 O-Ring (1-2") 9611992233 9611992233 N/A N/A 11 O-Ring (2.5-3") N/A N/A 9611992233 9611992233 11 Indication Stem N/A 9612505501 N/A 9612505501 12 O-Ring N/A 9611992129 N/A 9611992129 15 Cylinder (1-2") 9612481901 9612491901 N/A N/A 16 Cylinder (2.5-3") N/A N/A 9612494801 9612494801 16 Cylinder 9612479701 9612479701 N/A N/A 17 O-Ring 9611993170 9611993170 9611993170 9611993170 18 Lock Wire 9612482501 9612482501 9612482501 9612482501 19 Bonnet for AH 1" 9612495901 9612495901 N/A N/A 20 Bonnet for AH 1.5" 9612496001 9612496001 N/A N/A 20 Bonnet for AH 2" 9612496101 9612496101 N/A N/A 20 Bonnet for AH 2.5" N/A N/A 9612496201 9612496201 20 Bonnet for AH 3" N/A N/A 9612505101 9612505101 20 Screw 22103102 22103102 22103102 22103102 21 Spring (1-2") 9612505401 9612505401 N/A N/A 22 Spring (2.5-3") N/A N/A 9612505301 9612505301 22 Lock Wire (1-2") 9612494401 9612494401 N/A N/A 23 Lock Wire (2.5-3") N/A N/A 9612495201 9612495201 23 Flange 9612506501 N/A N/A 9612494901 24 Flange N/A N/A 9612494901 N/A 24 Flange for Indication N/A 9612494501 N/A N/A 25 Flange for Indication N/A N/A N/A 9612494701 26 Screw N/A N/A N/A 9611993173 26a Screw for Indication Stem N/A 9611993436 N/A 9611993436 27 Air Fitting 881249420 881249420 881249420 881249420 32 Guide for Indication N/A N/A N/A 9612495101 33 Spindle Extention (only for AH 1") 9612482001 9612482001 N/A N/A 34 - 631 Actuator
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Service Kits
Part 1-2 w/o Indication 1-2 w/ Indication 2.5-4 w/o Indication 2.5-4 w/ Indication Service Kit 9611924175 9611924176 9611924177 9611924178 Spare Parts
Part 1-2 w/o Indication 1-2 w/ Indication 2.5-4 w/o Indication 2.5-4 w/ Indication Diagram Key Chassis 9612480901 9612480901 9612480901 9612480901 1 Spindle 9612479601 9612479601 9612493301 9612493301 2 Wedge 9612493701 9612493701 9612493701 9612493701 3 Gear Wheel 9612479501 9612479501 9612479501 9612479501 4 Bearing 9611993172 9611993172 9611993172 9611993172 5 O-Ring 9611991413 9611991413 9611991413 9611991413 6 Guide Ring 9612493801 9612493801 9612493801 9612493801 7 Bearing 9612494101 9612494101 9612494101 9612494101 8 Lock Ring 9612480301 9612480301 9612480301 9612480301 9 Piston (1-2") 9612493901 9612493901 N/A N/A 10 Piston (2.5-4") N/A N/A 9612493901 9612493901 10 O-Ring (1-2") 9611992233 9611992233 N/A N/A 11 O-Ring (2.5-4") N/A N/A 9611992233 9611992233 11 Indication Stem N/A 9612480501 N/A 9612480501 12 O-Ring N/A 9611990096 N/A 9611990096 13 Circlip N/A 9611993171 N/A 9611993171 14 O-Ring N/A 9611992129 N/A 9611992129 15 Cylinder 9612479903 N/A N/A 9612479903 16 Cylinder N/A N/A 9612479903 N/A 16 Cylinder N/A 9612480001 N/A 9612480001 16a Cylinder 9612479701 9612479701 N/A N/A 17 O-Ring 9611993170 9611993170 9611993170 9611993170 18 Lock Wire 9612482501 9612482501 9612482501 9612482501 19 Bonnet for AH 1" 9612495901 9612495901 N/A N/A 20 Bonnet for AH 1.5" 9612496001 9612496001 N/A N/A 20 Bonnet for AH 2" 9612496101 9612496101 N/A N/A 20 Bonnet for AH 2.5" 9612496201 9612496201 N/A N/A 20 Bonnet for AH 3" 9612505101 9612505101 N/A N/A 20 Bonnet for AH 4" N/A N/A 9612480801 9612480801 20 Screw 22103102 22103102 22103102 22103102 21 Air Fitting N/A 9611992563 N/A 9611992563 32 Air Fitting 881249420 881249420 N/A N/A 32a Air Fitting N/A N/A 881249420 881429420 32a Spindle Extention (only for AH 1") 9612482001 9612482001 N/A N/A 34 - 632 Actuator
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Service Kits
Part 1-3 w/o Indication 1-3 w/ Indication 4 w/o Indication 4 w/ Indication Service Kit 9611924175 9611924176 9611924177 9611924178 Spare Parts
Part 1-3 w/o Indication 1-3 w/ Indication 4 w/o Indication 4 w/ Indication Diagram Key Chassis 9612480901 9612480901 9612480901 9612480901 1 Spindle 9612479601 9612479601 9612493301 9612493301 2 Wedge 9612493701 9612493701 9612493701 9612493701 3 Gear Wheel 9612479501 9612479501 9612479501 9612479501 4 Bearing 9611993172 9611993172 9611993175 9611993172 5 O-Ring 9611991413 9611991413 9611991413 9611991413 6 Guide Ring 9612493801 9612493801 9612493801 9612493801 7 Bearing 9612494101 9612494101 9612494101 9612494101 8 Lock Ring 9612480301 9612480301 9612480301 9612480301 9 Piston 9612493904 9612493903 N/A N/A 10 Piston N/A N/A N/A 9612493902 10 Piston N/A N/A 9612493905 9612493905 10 O-Ring 9611992233 9611992233 N/A N/A 11 O-Ring N/A N/A 9611992233 9611992233 11 Indication Stem N/A 9612506301 N/A 9612506301 12a Spring N/A 9612370001 N/A 9612370001 12b Screw N/A 9612506701 N/A 9612506701 12c Extension Stem N/A 9612369401 N/A 9612369401 12d O-Ring N/A 9611992129 N/A 9611992129 15 Cylinder 9612479902 N/A N/A 9612479904 16 Cylinder N/A N/A 9612479904 N/A 16 Cylinder N/A 9612480002 N/A 9612480003 16a Cylinder 9612479901 9612479901 N/A N/A 17 O-Ring 9611993170 9611993170 9611993170 9611993170 18 Lock Wire 9612482501 9612482501 9612482501 9612482501 19 Bonnet for AH 1" 9612495901 9612495901 N/A N/A 20 Bonnet for AH 1.5" 9612496001 9612496001 N/A N/A 20 Bonnet for AH 2" 9612496101 9612496101 N/A N/A 20 Bonnet for AH 2.5" 9612496201 9612496201 N/A N/A 20 Bonnet for AH 3" 9612505101 9612505101 N/A N/A 20 Bonnet for AH 4" N/A N/A 9612480801 9612480801 20 Screw 22103102 22103102 22103102 22103102 21 Air Fitting N/A 9611992563 N/A 9611992563 32 Air Fitting 881249420 881249420 N/A N/A 32a Air Fitting N/A N/A 881249420 881249420 32a Bush 9611993437 9611993437 9611993437 9611993437 33 Spindle Exentention (only for AH 1") 9612482001 9612482001 N/A N/A 34 - 633 Actuator
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Service Kits
Part 1-3 4 Service Kit 9611924179 9611924180 Spare Parts
Part 1-3 4 Diagram Key Chassis 9612480901 9612480901 1 Spindle 9612479601 9612493301 2 Wedge 9612493701 9612493701 3 Gear Wheel 9612479501 9612479501 4 Bearing 9611993172 9611993172 5 O-Ring 9611991413 9611991413 6 Guide Ring 9612493801 9612493801 7 Bearing 9612494101 9612494101 8 Lock Ring 9612480301 9612480301 9 Piston 9612493904 N/A 10 Piston N/A 9612493905 10 O-Ring 9611992233 N/A 11 O-Ring N/A 9611992233 11 Cylinder 9612482201 N/A 16 Cylinder N/A 9612482202 16 Cylinder 9612479901 N/A 17 O-Ring 9611993170 9611993170 18 Lock Wire 9612482501 9612482501 19 Bonnet for AH 1" 9612495901 N/A 20 Bonnet for AH 1.5" 9612496001 N/A 20 Bonnet for AH 2" 9612496101 N/A 20 Bonnet for AH 2.5" 9612496201 N/A 20 Bonnet for AH 3" 9612505101 N/A 20 Bonnet for AH 4" N/A 9612480801 20 Screw 22103102 22103102 21 Auxiliary Cylinder 9612482301 N/A 28 Auxiliary Cylinder N/A 9612482301 28 Auxiliary Piston 9612482401 N/A 29 Auxiliary Piston N/A 9612482401 29 Lock Wire 9612495801 N/A 30 Lock Wire N/A 9612495801 30 O-Ring 9611992236 N/A 31 O-Ring N/A 9611992236 31 Air Fitting 881249420 N/A 32 Air Fitting N/A 881249420 32 Spindle Extention (Only for AH 1") 9612482001 9612482001 34 - Handle for AH Koltek Valves
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2 Way
Part 1/2-1.5 2-2.5 3 4 Diagram Key Handle (incl. Pos. 12) 9612436204 9612436205 9612436206 9612449002 11 Pointed Screw 9611993004 9611993004 9611993004 9611993038 12 3 Way
Part 1/2-1.5 2-2.5 3 4 Diagram Key Handle (incl. pos. 12) 9612436201 9612436202 9612436203 9612449001 11 Pointed Screw 9611993004 9611993004 9611993004 9611993038 12
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