Alfa Laval Toftejorg - Sani Series

Static spray balls can't always deliver the needed cleaning efficiency required. When more efficiency is required, upgrade to Toftejorg rotary spray head technology. Installation is simple; unclip the static spray ball and replace it with a new clip-on rotary spray head. As the spray head rotates, its fans produce a variable falling film, which has higher heat and mass transfer coefficients than the falling film produced by the static spray ball. This enables the optimization of cleaning procedures and significant savings on water, chemicals, and energy.

To achieve the best cleaning results, Toftejorg rotary spray heads use a spray pattern to ensure the dynamic and effective distribution of rinse water to the inner tank surfaces. The impact from the rotating fans and improved mass and heat transfer provide efficient residue removal after production. Self-draining and self-cleaning, inside and out, all Toftejorg rotary spray head devices comply with Good Manufacturing Practice (GMP).

Models

  • SaniMicro
  • SaniMidget
  • SaniMagnum
Application

The Toftejorg Sani Series are efficient replacements for traditional static spray balls as they use low volumes of liquid at low pressure. The device, particularly well-suited to sanitary applications, can be used in tanks ranging from 0.05 to 1 m3 for the SaniMicro, 0.1 to 10 m3 for the SaniMidget, and 5 m3 to 50 m3 for the SaniMagnum.

Working Principle

The flow of the cleaning media causes the head of the Toftejorg SaniMagnum to rotate, with fan jets laying out a swirling pattern throughout the vessel. This generates a vibrating impact and cascading flow that covers all internal surfaces of the tank or reactor. The device’s self-cleaning feature is achieved by directing the cleaning media through the rotating bearing track and onto the neck of the elongated head.

Standard Design

As standard documentation, the Toftejorg Sani Series can be supplied with a “Declaration of Conformity” for material specifications or 3.1 certification for metallic parts. Conformity of Declaration ATEX directive 94/9/EC available on request. The device is available in hastelloy C22 (balls in hastelloy C276) with 3.1 certification for metallic parts. ATEX approved, Category 1 for installation in zone 0/20.

CERTIFICATES 

2.2 material certificate, Q-doc, Q-doc includes FAT, SAT, and ATEX

Qualification Documentation (Q-doc)

These qualifications are designed for the biopharmaceutical and personal care industries for qualification of hygienic tank cleaning machines and were developed in according to the ISPE V-model and GDP:

  • Requirement Specification (RS)
  • Design Specification (DS) includes Traceability Matrix
  • Factory Acceptance Test (FAT) includes Installation Qualification (IQ) and Operational Qualification (OQ)
  • 3.1 and USP Class VI Certificates
  • FDA Declaration of Conformity
  • TSE Declaration
  • QC Declaration of Conformity
  • Site Acceptance Test Protocol (SAT) includes Installation Qualification (IQ) and Operational Qualification (OQ) for end-user execution
Technical Data
Lubricant
Self-lubricating (with the cleaning fluid)
Wetting RadiusSee individual data sheets
Impact Cleaning RadiusSee individual data sheets
PressureWorking pressure: 51 - 43 psi
Recommended pressure: 30 psi
Physical Data
MaterialsInlet connections/head316L (UNS S31603)
Clip parts316
Standard Surface FinishExterior32 Ra 
Internal32 Ra 
Improved Surface Finish (Where Available)Exterior + electropolished20 Ra
Internal + electropolished20 Ra
TemperatureMax. working temperature203°F
Max. ambient temperature284°F
WeightVariesSee individual data sheets
Connections (Where Available)Thread1 1/4 inch or 1 1/2 inch Rp (BSP) or NPT
Weld-on1 1/2 inch or 2 inch ISO 2037, or DN40 DIN11850-R2, or 1 1/2 inch or 2 inch BPE US
Clip-on1 1/2 inch or 2 inch ISO 2037, or DN40 DIN11850-R1 or R2, or 1 1/2 inch or 2 inch BPE US


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